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Ultrasonics products : PC boards, softwares, systems, development, transducers

From transducer to turnkey system, an answer for each need

INDUSTRIAL AND SPECIFIC SYSTEMS

  Heavy Duty Industrial Immersion and Gantry Systems for Ultrasonic Inspection

 
 Heavy duty Industrial immersion system
Models available from table top to free standing Gantries, with pulse- echo and/  or through transmission.
   Inspection speeds based on user flaw requirements - rotation speeds based on
     part diameter and weight (with integral turntable option)
   Longitudinal scanning speed in excess of 600 mm/ sec.
   With virtually unlimited choice, from low 0.5 MHz to ultra high 100 MHz models,
   
 transducers are based on user and inspection requirements.
   Rugged industrial construction with precise linear drive rails.
     Options for ball screw drive (belt standard) for ultrahigh precision.
    Heavy duty Stainless Steel Tank with filters and pump standard.
    Closed loop, high torque ultra low noise micro-stepping motors
    Full-featured Windows 2000/XP A, B and C-Scan Software.
   Available options include: RF waveform save and replay, TOFD, Weld, 3-D
    
display, Bond, Clustering and Contour Following.
  
 
6-axis, UPK T36. industrial tank for the ultrasonic inspection of aerospace missile components
 

Bar Rotator Ultrasonic Inspection Systems

This ultrasonic inspection system concept utilizes a high-speed Bar Rotator to provide quick 100 % surface ultrasonic coverage of pipe and tubular structures. Systems can be manufactured with various geometries (e.g. pipe diameter and length ranges) to suit a wide variety of inspection needs. Transducers can be selected as a function of inspection requirements, but primary applications are for thinning, delamination, cracking and porosity
Bar rotator system
   System Features

   
Models available for pipe diameters from 25 mm through 1 m and with virtually unlimited
      length capabilities.
     Inspection speeds based on user flaw requirements - rotation speeds based on pipe
      diameter and weight.
    Longitudinal scanning speed in excess of 600 mm/ sec .
    Transducers - a function of user and inspection requirements - virtually unlimited choice.
    Rugged industrial structure

                                                                               4 meters Bar Rotator System with host PC shown in operation.

Automated Robotic Work Cell NDT Ultrasonic Inspection Systems

Real-time, high volume non destructive testing inspection requires a combination of the required inspect (pick and place) moves product from an input conveyor (which the operator loads) to a multichannel ultrasonic inspection station. Eleven ultrasonic transducers inspect the part under program control. An automated accept/reject decision is taken, based on stored acceptance criteria. The robot then moves the part to an accept conveyor or a reject chute. The entire process is fully automated and takes proximately 1 minute per part to complete.

Automated Robotic work cell NDT ultrasonic inspection system
   System Features

   
Custom designed automated work cell with hierarchical cell control
       interfaced with automated NDT inspection systems.
    High-speed, fully automated operation, part transfer and disposition.
    Suitable for real-time, on-line part inspection and integration on new or
      existing production facilities.
    Available with UT, ET, or AE NDT inspection methods, as a function of
       inspection requirements.
    Rugged industrial methods and construction requirements.

 

UT Inspection Station

 

Large Plate, High Speed, Ultrasonic Inspection Systems

The NDTA large plate inspection system concept utilizes a high performance multiplexer to provide high speed "solid state’’ scanning capability. This feature permits a large number of applications and specific transducers to be sequenced very quickly, emulating a ‘’virtual scanner" for obtaining a C-Scan based image and analysis of large, rapidly moving plates, pipes or other similar materials. The ultrasonic setup permits the user to set the sensitivity system and also creates a permanent record of the inspection. In addition, these systems are equipped with paint or other marking systems that enable onsite inspectors to locate and repair or remove marked sections quickly.Large plate, High speed , ultrasonic Inspection systems

    System Features

   
Standard width to meet  customer specifications.
    Inspection speeds are based on user flaw requirements but processing
      speeds up to one meter per second are achievable for a 100 % cove
rage.
    System is encoded to accommodate variable speeds and locate paint
 
     marking.
   
Transducers are function of user requirements with virtually unlimited
      choice.

            30 transducers Large Plate High Speed Ultrasonic Inspection System for inspecting steel plates up to 2 Meters wide, placed over an existing conveyor.

 

Typical Immersion System Lab

Tank with turnable


Tank with turnable 


Medium bridge UPK T24





                                                            Medium bridge UPK T24

heavy duty T36

 


6 axis Heavy duty T36

 

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